Electroplated tools consist in a single layer of superabrasives grains (Diamond or CBN) fixed on the blank by a nickel galvanic process. The thickness of the layer of nickel depending by the thickness of the grain so that it projects for about half its diameter.
The individual grains are firmly held, but partially exposed respect to the tool surface, so it's very aggressive and has ample space for the discharge of the 'chip'. The profile of the electroplated tools is totally covered by a single layer of superabrasives grains. For these is not possible to perform operations dressing and/or correction, but is possible create tools with complex profile
1. Free Cutting Action
2. sharp grinding
3. high removal rate
4. good precision
5. without dressing
The worn tools can be regenerated with a process that allows removal of superabrasives without alteration of the support steel
This is especially convenient in the case of complex or big dimensions tools.
Electroplated bond grinding wheels mainly used for machining tungsten carbide, ceramics, glass, composite, sapphire, high speed steel, tool steel, mould steel, stainless steel, cast iron and so on
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